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While riding i heard a "clunk", when I stopped i had trouble putting it in gear and could hear g … read more wont be able to check til tomorrow but trying to get as many ways to find the problem as possible. Full Forum Listing. We use cookies to give you the best possible experience on our website. Research modifications, troubleshooting, maintenance, and more! not all the time but it seems to be more often than before. 2005 shaft drive. You may hear this sound when pulling a holeshot and may even experience it as early as a week into using your quad. I believe what you are hearing is the rear brake caliper. thanks for ur quick replies. id say it either the chain roller or the rear brake caliper. JavaScript is disabled. The engine brake makes a clunking noise. Mechanic's Assistant: Where exactly do you think the noise is coming from? You will hear this noise any time the clutch does not have enough throttle to grab the belt. This is what fixed it this is what Polaris should have done in the first place. UPDATE - I put on a new chain and sprockets. The Polaris sportsman 500 engine has always been a noisy bike on start up. 03 pred maxi-miser footpegs,dg grab bar,pro-armor bumper,kenda klaw tires,modified stock foot pegs,hand made radiator scoops,lone-star steering stem,tusk nerf-bars,honda 450r grips,yamaha start button,hpd throttle,hpd springs,pp-pipe,ceramic header,k&n filter,shorty clutch lever,hand made shorty brake lever,d-compression cam cut-off,air-box mod,carb mods,full-flight arms,renthal bars,jo-ann fabric seat cover,everything else is top-secret. 2) Hot exhaust: check cooling - this is an antifreeze - radiator system. turn key on, pod flashes off and on (mostly off) wont turn over, no head lights, makes clicking sound and noise from fuel pump. Don't baby the bike and you will get more out of the belt Back to top 2005 Sportsman 800 Black and Silver, Uni Air Filter, Spider Grips, Polaris Handgaurds, Quadovator 3-HL mod, Kolpin Jr. Fuel Pack, Front and Rear Stickstoppers, Bodygaurd Front & Rear racks, Bodygaurd Rear Brushgaurd, L&R Cargo Box w/ Backrest & cargo bags, Front Warn 2.5Ci Winch and rear Warn 2.5Ci Winch on custom mount plate, custom rear hitch w/ 12v outlet. just trying to get an idea of where to start. Jump to Latest Follow 1 - 8 of 8 Posts. All the while Polaris is telling me a noise is not a defect so there is nothing we can do! 2009 polaris ranger xp 700 makes a clunking noise when first giving it the gas in forward or reverse ... 2001 Polaris Sportsman 500 RSE Need to replace the rear driveshaft boot on the wheel side. I just put in Low elevation weight and a new stock primary spring other wise have not done anything. also its worse in reverse. There are so many potential points for a clunk to come from. Designed to attach to the rear closure panel of your RANGER® cab, the sound abso. Thanks for everyones help. VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. not all the time but it seems to be more often than before. For a better experience, please enable JavaScript in your browser before proceeding. What is causing this? Visually both sprockets and chain look good. The bendix is to blame. well what my wifes is doing is not suppose to be. Mine was all internal to the boot...so less movement, but very noticable when compared to the other (good) side. Nothing to worry about. I have read that there are some tranny problems with the 03 - could this be one of those symptoms? Finally, through persistence Polaris tells me to take it back to the dealer that they have one last thing they can try, I did. just trying to get an idea of where to start. I double checked and the noise isn't coming from the brakes and there is no play between the axle and sprocket hub. My buddies had torn through the boot, so easy to notice the movement. sounds like it may be piston slap, my 03 is starting to make a little slap when i am in a low gear going slow, try raising the rpm's a little when its making the noise if so with the rear wheels up use a stethascope or a long screwdriver to your ear and put it on the predators head when its making noise at an idle and locate the noise if its the piston start getting ready for a re build (at least the top end) anyways good luck. my wife's polaris sportsman 400 is making a clunk noise from the rear. 2007 Polaris Sportsman 500 EFI no power to the pod and clicking noise but won't start. The ADC only works on the front wheels. Pro Taper. whats the rear prop shaft? Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. The noise sounded like it was coming from the trans... 2011 Polaris Sportsman 500 with almost 3000 miles started making a horrible noise and had trouble moving. The only strange noise I can here while riding is my chain roller. This noise is usually caused by bushings that are either missing or completely gone, which results in the washer popping onto the top of the bolt. It is on the left rear and has been doing so for about 3 weeks. I have a 2020 sportsman 570 with just over 40 hours on it. 2010 400 HO 2 in lift, 3500 lb winch, snorkled, custom rear bumper, 27 in mud trax xl on 14 in sti rims, k & n air filter, roll cage extension and rear seats, rear EV springs, coolant temp gauge, fan switch, radiator relocated to … Mar 21, 2012 - It is really noticeable when wheel is turned when you get on the gas from a.... 2011 Sportsman 500 Trans Clunk... You have to figure from the motor to the clutches,then to the transmission,then to the drive shafts,there is going...1999 Sportsman 500,slight clunkfrom dead stop Feb … 03 pred- twist grip, stainless valves, foam 2 stage slip on filter cams 1 to 1 1/2 tooth advanced, no bling stock exhaust modified end cap and internal, looks stock runs like Duncan Racing, overall a sleeper like my primer Grey 1960 Chevrolet BelAir 4 door, runs in the neighborhood of 160 MPH. One way to check this is put it in gear and roll the quad back and forth and watch for any play at all between the axle and the sprocket hub. Warning: Polaris off-road vehicles can be hazardous to operate and are not intended for on-road use. Grab a hold of it and it will move front to back to compensate for the compression of the suspension... You learn to ignore the sound after awhile. Sportsmans all make this noise. I just can't see what would be causing it to bind. When the gear catches and the axle moves a little more than the hub you know that is your problem. DG. 2008 Outlaw 525S. Am I ok with the $20-$30 chain or will I regret not getting the $60+ ones? play? Open to all Polaris models including the Outlaw, Predator, and Sportsman. Where the sprocket hub and the axle meet the splines had started to get lose and chewed away at each other. (Elkbow Edition) 4 months ago while 5 miles from our elk camp my 2007 sportsman 500 efi wouldnt start. Denton. I have not ridden very much since it began doing so A forum community dedicated to Polaris ATV owners and enthusiasts. And how long has this been going on? not all the time but it seems to be more often than before. It has a clanking noise that sounds like it is the chain. Try to figure if a clutch or belt drive or something is off or dragging. I tried setting my password to "penis" but it said my password wasn't long enough...:motz: Need to reach in and push/pull on both axles. For a better experience, please enable JavaScript in your browser before proceeding. I'm going to go pick up a new chain tomorrow at Rocky Mountain ATV. Thanks for everyones input! it is a 1996 model Aug 23, 2016 | Polaris 2011 Sportsman 500 H.O Related Topics Come join the discussion about reviews, performance, troubleshooting, maintenance, modifications, classifieds, and more! Clicking or popping noise is usually axle. It was only riden about a dozen times and was in like new condition. 2011 Polaris Sportsman 850 XP EPS- This video shows the noise and tells all the things I did prier to actually finding the problem. like it has a lot of slack in the - Answered by a verified Motorcycle Mechanic. Clunking noise is usually the rear prop shaft. One way to check this is put it in gear and roll the quad back and forth and watch for any play at all between the axle and the sprocket hub. Every time i give my polaris sportsman 600 twin gas it makes a clinking noise. thinkin maybe cv joint or universal joint? If you are running it without cooling it will run hot, and probably break something in the engine causing a loud clanking noise. Thanks for the quick responces. When the gear catches and the axle moves a little more than the hub you know that is your problem. 2006 Outlaw-Born 22 Feb 06. Create a more comfortable and quieter cab environment with this Noise Reduction Kit. Don’t have this issue at high speeds, just when decelerating at slower speeds.

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